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1998-06-10
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SECTION 09772
FIBERGLASS REINFORCED PLASTIC PANELS
NOTE ** Sequentia Incorporated composite wall and ceiling
panels.
NOTE **
NOTE ** This section is based on products manufactured by
Sequentia Incorporated, which is located at the
following address:
NOTE ** P.O.Box 360530
NOTE ** 15900 Foltz Industrial Parkway
NOTE ** Strongsville, OH 44136
NOTE ** Tel: (800) 321-1935
NOTE ** Tel: (440) 238-2400
NOTE ** Fax: (440) 846-2128
NOTE **
NOTE ** STRUCTOGLAS composite wall and ceiling panels are
fiber glass laminates that are ideal for use in
food processing plants, refrigerated trailers,
warehouses, kitchens, car washes, dairy operations,
and other commercial, industrial, and agricultural
operations.
NOTE **
NOTE ** SECTION 09772 - FIBERGLASS REINFORCED PLASTIC
PANELS, Copyright 1998, The Architect's Catalog,
Inc.
PART 1 GENERAL
1.1 SECTION INCLUDES
NOTE ** Delete items below not required for project.
A. Fiber glass reinforced composite panels.
B. Trim and installation accessories.
1.2 RELATED SECTIONS
NOTE ** Delete any sections below not relevant to this
project; add others as required.
A. Section 04810 - Unit Masonry Assemblies.
1.3 REFERENCES
NOTE ** Delete references from the list below that are not
actually required by the text of the edited
section.
A. ASTM C 177 - Standard Test Method for Steady-State Heat
Flux Measurements and Thermal Transmission Properties by
Means of the Guarded-Hot-Plate Apparatus.
B. ASTM D 149 - Standard Test Method for Dielectric
Breakdown Voltage and Dielectric Strength of Solid
Electrical Insulating Materials at Commercial Power
Frequencies.
C. ASTM D 256 - Standard Test Method for Determining the
Pendulum Impact Resistance of Notched Specimens of
Plastics.
D. ASTM D 543 - Standard Test Method for Resistance of
Plastics to Chemical Reagents.
E. ASTM D 570 - Standard Test Method for Water Absorption of
Plastics.
F. ASTM D 638 - Standard Test Method for Tensile Properties
of Plastics.
G. ASTM D 696 - Standard Test Method for Coefficient of
Linear Thermal Expansion of Plastics Between -30 degrees
C and 30 degrees C.
H. ASTM D 790 - Standard Test Methods for Flexural
Properties of Unreinforced and Reinforced Plastics and
Electrical Insulating Materials.
I. ASTM D 792 - Standard Test Methods for Density and
Specific Gravity (Relative Density) of Plastics by
Displacement.
J. ASTM D 1929 - Standard Test Method for Ignition
Properties of Plastics.
K. ASTM D 2583 - Standard Test Method for Indentation
Hardness of Rigid Plastics by Means of a Barcol
Impressor.
L. ASTM D 5319 - Standard Specification for Glass-Fiber-
Reinforced Polyester Wall and Ceiling Panels.
M. ASTM E 84 - Standard Test Method for Surface Burning
Characteristics of Building Materials.
1.4 SUBMITTALS
A. Submit under provisions of Section 01300.
B. Product Data: Provide manufacturer's standard details
and catalog data demonstrating compliance with referenced
standards. Provide installation instructions.
C. Samples:
1. Submit 6 x 6-inch samples of each surface and color
required.
2. Submit 6-inch samples of each trim profile and trim
color required.
1.5 DELIVERY, STORAGE, AND HANDLING
A. Store products indoors and protect from moisture,
construction traffic, and damage.
B. Store panels flat on clean, dry surface. Do not stand on
edge or stack on fresh concrete or other surfaces that
emit moisture.
C. Store panels at least 24 hours temperature and humidity
conditions approximating the average environment of the
finish room.
PART 2 PRODUCTS
2.1 MANUFACTURER
A. Provide fiberglass reinforced composite panels fabricated
by Sequentia Incorporated; P.O.Box 360530, 15900 Foltz
Industrial Parkway, Strongsville OH 44136; ASD. Tel:
(800) 321-1935 or (440) 238-2400; Fax: (440) 846-2128.
B. Substitutions: Not permitted.
2.2 PANEL MATERIALS
A. General:
1. Composite plastic panels of random chopped fiber
glass roving, modified polyester copolymer, inorganic
fillers, and pigments.
2. Resistant to rot, corrosion, staining, denting,
peeling, and splintering.
3. USDA accepted.
4. Comply with ASTM D 5319, various grades and
classifications.
NOTE ** STRUCTOGLAS Product Code 77136 is used where Class
A surface burning characteristics are required.
NOTE **
NOTE ** STRUCTOGLAS Product Code 77096 standard panels are
used where Class C surface burning characteristics
are acceptable.
NOTE **
NOTE ** Delete any of the panel types, below, that are not
required.
B. "STRUCTOGLAS 77136 Wall and Ceiling Panels; #1200FR-19".
1. Surface burning classification: Class A.
a. Flame spread (ASTM E 84): 25 or less.
b. Smoke developed (ASTM E 84): 450 or less.
2. Flexural strength (ASTM D 790): 9,900 psi.
3. Flexural modulus (ASTM D 790): 0.35 x 10(6) psi.
4. Tensile strength (ASTM D 638): 6,200 psi.
5. Tensile modulus (ASTM D 638): 0.65 x 10(6) psi.
6. Impact strength, IZOD (ASTM D 256): 5.5 ft.lb./in.
7. Thermal Conductivity (ASTM C 17): 0.45
BTU/in./hr./sq.ft. deg.F.
8. Barcol hardness (ASTM D 2583): 25-35.
9. Water absorption (ASTM D 570): Less than 0.5% in 24
hrs. @ 77 deg.F.
10. Coefficient of linear thermal expansion (ASTM D 696):
2.25 x 10(-5)in./in./deg.F.
11. Specific gravity (ASTM D 792): 1.8.
12. Ignition temperature (ASTM D 1929): Greater than
650 deg.F.
C. "Structoglas Composite Wall and Ceiling Panels; #1200
Standard".
D. "Structoglas Composite Wall and Ceiling Panels; #1000
Standard".
E. "Structoglas Composite Wall and Ceiling Panels; #800
Standard".
F. "Structoglas Composite Wall and Ceiling Panels; #500
Standard".
G. Typical Standard Panel Physical Properties:
1. Surface burning classification: Class C.
a. Flame spread (ASTM E 84): 200 or less.
b. Smoke developed (ASTM E 84): 450 or less.
2. Flexural strength (ASTM D 790): 9,200 psi.
3. Flexural modulus (ASTM D 790): 0.25 x 10(6) psi.
4. Tensile strength (ASTM D 638): 6,400 psi.
5. Tensile modulus (ASTM D 638): 0.45 x 10(6) psi.
6. Impact strength, IZOD (ASTM D 256): 3.0 ft.lb./in.
7. Thermal Conductivity (ASTM C 17): 0.45
BTU/in./hr./sq.ft. deg.F.
8. Barcol hardness (ASTM D 2583): 25-35.
9. Water absorption (ASTM D 570): Less than 0.4 in 24
hrs. @ 77 deg.F.
10. Coefficient of linear thermal expansion (ASTM D 696):
2.25 x 10(-5)in./in./deg.F.
11. Specific gravity (ASTM D 792): 1.7 - 1.8.
12. Dielectric Strength (ASTM D 149): 350 volts/mil.
13. Chemical resistance (ASTM D 543):
(Reagent, Weight increase after immersion (%), Weight
increase after reconditioning (%), Appearance
change.)
Distilled water 0.59 0.19 No change.
Ethyl alcohol, 95% 0.92 0.18 Some fibers showing.
Sulfuric acid, 3% 0.43 0.08 Some fibers showing.
Sulfuric acid, 30% 0.28 0.13 Some fibers showing.
Sodium hydroxide, 1% 0.63 0.12 Some fibers showing.
Sodium hydroxide, 10% 0.26 0.17 Some fibers exposed,
reduction in glass.
Toluene 0.14 0.13 Few fibers showing.
Sodium chloride, 1% 0.43 0.18 No change.
Hydrochloric acid, 10% 0.24 0.01 Few fibers showing.
Chlorine Gas NC NC No change (NC).
Hydrogen sulfide NC NC No change (NC).
No dimensional change under any of the listed reagents.
H. Size:
1. Wall panel width: 48 inches.
2. Wall panel length:
NOTE ** Wall panels are available in 3 standard lengths,
below. Edit the following paragraphs to suit
project conditions.
a. 96 inches.
b. 120 inches.
c. 144 inches.
d. As indicated on the drawings.
e. Provide full-length panels unless substrate
dimensions exceed available fabricated size.
3. Ceiling panel width: 23-3/4 inches.
4. Ceiling panel length: 47-3/4 inches.
I. Thickness:
NOTE ** Delete any of the panel types, below, that are not
required.
1. "#1600 Standard" panels: 0.12 inch.
2. "#1200 Standard" panels: 0.09 inch.
3. "#1200-FR" panels: 0.09 inch.
4. "#1000 Standard" panels: 0.08 inch.
5. "#800 Standard" panels: 0.06 inch.
6. "#500 Standard" panels: 0.04 inch.
J. Dimensional Tolerances:
1. Width and length: +/- 1/8 inch.
2. Thickness: +/- 10%.
3. Squareness: Not more than 1/8 inch out of square.
2.3 FINISHES
A. Exposed Surface: Pebble-like embossed finish.
B. Back Surface: Smooth. Imperfections which do not affect
functional properties are not cause for rejection.
C. Color: Uniform throughout.
NOTE ** Edit the following paragraphs to indicate required
color.
1. White.
2. Beige.
3. Almond.
4. Silver.
5. Ivory.
6. Gray.
7. Colors as indicated on the Drawings.
8. Selected by the Architect from manufacturer's
standard range of white, beige, almond, silver,
ivory, and gray.
2.4 TRIM ACCESSORIES
A. Provide panel manufacturer's standard vinyl moldings to
meet project conditions.
NOTE ** Delete trim types, below that are not required.
1. 1/8" Contractor trim: Match panel color.
a. Division bar.
b. Inside corner.
c. Outside corner.
d. End cap.
2. 1/8" Heavy Duty trim: Match panel color.
a. Division bar.
b. Inside corner.
c. Outside corner.
d. End cap.
3. 3/32" Standard trim: White.
a. Division bar.
b. Inside corner.
c. Outside corner.
d. End cap.
4. 3/8" Contractor trim: White.
a. Division bar.
b. Inside corner.
c. Outside corner.
d. End cap.
5. Outside angle, white.
6. Inside angle, white.
7. 2-piece division bar, 3/32" Contractor weight, white.
B. Fasteners: Non-staining nylon drive rivets.
1. Match panel colors.
2. Length to suit project conditions.
C. Adhesive: Structural construction adhesive as
recommended by adhesive manufacturer.
D. Sealant: Clear silicone sealant as recommended by
sealant manufacturer.
PART 3 EXECUTION
3.1 EXAMINATION
A. Examine substrates to receive panels to ensure that
surfaces are smooth, dry, true, and free of dirt, dust,
oil, or grease.
B. Remove high spots. Fill low spots.
C. Apply leveling coat of plaster to concrete block walls,
if required to bring surface to a true plane.
D. Verify that substrate construction is completed and
approved.
E. Correct deficiencies in substrate before installing
panels.
NOTE ** Installing Structoglas panels over steel or wood
studded walls is not recommended. Without solid
support, panels may buckle or bow with normal room
temperature changes. If studding or furring is
required for whatever reason, installation of a
solid backing over the studs is recommended before
installing Structoglas panels.
3.2 INSTALLATION
A. Install in accordance with manufacturer's printed
installation instructions, using adhesive or adhesive and
mechanical fasteners, where warranted.
B. Cutting Panels:
1. Cut panels with carbide-tipped saw blade or swivel
head shear.
2. Allow 1/2-inch clearance in length per 8-foot panel
length.
3. Allow 1/8-inch clearance at cut-outs for
penetrations.
C. Pre-drill fastener holes before applying adhesive. Use
carbide-tipped drill.
1. Drill 3/8-inch holes for 1/4-inch nominal fasteners.
2. Space at 8 inches maximum on center at perimeter,
approximately 1 inch from panel edge.
3. Space at in field in rows 16 inches on center, with
fasteners spaced at 12 inches maximum on center.
D. Apply adhesive between 50 and 90 degrees F, unless
otherwise approved.
1. Spread adhesive in accordance with adhesive
manufacturer's directions to achieve 100% coverage.
2. Do not use beads of adhesive.
3. Do not use mechanical fasteners or adhesive alone.
4. Allow open time recommended by adhesive manufacturer
before setting panels into position.
5. Once in position, apply sufficient pressure to make
full contact between panel and wall.
6. Roll panel surface to ensure complete contact.
7. If necessary, install bracing to maintain intimate
contact until adhesive cures in accordance with
manufacturer's instructions.
E. Panel Fasteners:
1. Apply silicone sealant in pre-drilled fastener holes.
2. Drive fasteners for snug fit. Do not over-tighten.
3. Fasten leading edge of each panel after installing
moldings.
F. Moldings:
1. Trim division bar to accommodate ceiling and base
moldings.
2. Apply bead of silicone sealant to one side of
division bar and install on leading edge of first
panel.
3. Push molding all the way onto panel and pull back to
allow 1/8-inch clearance.
4. Check plumb.
5. Fasten molding with coated lath nails, installed to
leading edge of molding, only.
6. Complete fastening of panel, and remove excess
sealant.
7. Apply sealant to leading edge of molding to receive
next panel. Allow 1/8-inch clearance when installing
panel.
8. Remove excess sealant from panels and moldings.
3.3 ADJUST AND CLEAN
A. Remove scraps and debris from the site, and leave in a
neat and clean condition.
END OF SECTION